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Maintenance Buyer

External
Full-timeOn-site3w ago
ComplianceDocumentationForecastingRisk ManagementRobotics
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Responsibilities

  • Strategic Sourcing & Supplier Management
  • Develop category strategies for high-spend MRO segments (e.g., automation components, OEM parts, electrical, controls, packaging systems).
  • Balance OEM vs. aftermarket sourcing to optimize cost without increasing downtime risk.
  • Build redundancy in critical supply chains (dual sourcing for high-risk/long-lead items).
  • Establish and manage supplier scorecards: On-Time-In-Full (OTIF)
  • Lead time adherence
  • Quality/reject rates
  • Responsiveness during downtime events
  • Negotiate long-term agreements (LTAs), blanket POs, and consignment programs to reduce working capital and expedite availability.
  • Manage vendor escalation during line-down events (expedited freight, priority production, aftermarket solutions).
  • Critical Spare Parts Strategy & Inventory Optimization
  • Lead criticality analysis with Maintenance & Reliability: Identify "zero-fail" components (PLC cards, drives, robotics, proprietary OEM parts).
  • Define stocking strategy: on-site, regional, vendor-managed, or non-stock.
  • Set and continuously refine: Min/Max levels
  • Safety stock based on failure rates and lead times
  • Reorder points tied to usage patterns and predictive maintenance insights
  • Eliminate obsolete and duplicate SKUs while standardizing parts across lines where possible.
  • Implement kitting strategies for: Preventive Maintenance (PMs)
  • Planned shutdowns
  • Improve inventory accuracy and cycle counting discipline (≥98% target in high-performing plants).
  • Maintenance & Reliability Integration
  • Act as embedded partner to Maintenance, Reliability Engineers, and Planners: Align procurement with weekly/daily maintenance schedules
  • Pre-stage parts for planned work vs. reactive purchasing
  • Support predictive and condition-based maintenance programs: Ensure availability of failure-prone components before predicted end-of-life
  • Participate in root cause failure analysis (RCFA): Identify recurring part failures and sourcing alternatives
  • Recommend higher reliability or upgraded components
  • Coordinate materials for shutdowns, capital installs, and line expansions: Sequencing deliveries to match project timelines
  • Preventing overbuying or last-minute shortages
  • Budget Ownership & Cost Management
  • Directly manage MRO procurement tied to a multi-million-dollar R&M budget with clear accountability for: Cost containment
  • Spend visibility
  • Savings delivery
  • Identify and execute cost levers: Vendor consolidation
  • Specification standardization
  • Cross-plant leverage (if applicable)
  • Repair vs. replace analysis
  • Use of local/regional suppliers vs. OEM pricing
  • Track and report: Monthly spend vs. budget
  • PPV (Purchase Price Variance)
  • Cost avoidance vs. realized savings
  • Challenge emergencies and spot buys that drive price premiums and freight costs.
  • High-Uptime / Rapid Response Procurement
  • Operate with urgency in a 24/7, high-speed automated facility where downtime costs are significant: Rapid sourcing and logistics coordination for critical breakdown events
  • Identify nearest available inventory (distributors, sister plants, brokers)
  • Maintain "ready-now" sourcing playbooks for: Motors, drives, sensors, PLC components
  • Robotics and high-value automation parts
  • Coordinate expedited shipping, hot-shot delivery, and vendor field service when needed.
  • Maintain after-hours supplier contact lists and escalation protocols.
  • Systems, Data & Process Discipline
  • Own integrity of MRO data in ERP/CMMS: Accurate part numbers, descriptions, BOM alignment
  • Supplier records and pricing updates
  • Leverage system tools for: Spend analytics
  • Demand forecasting
  • Inventory optimization modeling
  • Improve purchasing workflows: Reduce PR-to-PO cycle time
  • Increase automation (blanket orders, catalogs)
  • Drive standard work for: Requisitions
  • Emergency purchases
  • Vendor onboarding
  • Compliance, Food Safety & Risk Management
  • Ensure all purchased materials meet: USDA and FDA requirements
  • Food-grade/sanitary design standards where applicable
  • Validate suppliers against: Food safety and quality expectations
  • Documentation requirements (COAs, traceability)
  • Support audit readiness (USDA, SQF, BRC): Maintain organized procurement records
  • Ensure traceability on critical materials
  • Manage risk related to: Supply disruptions
  • Counterfeit or non-spec parts
  • Non-compliant materials entering the facility
  • Continuous Improvement & Operational Excellence
  • Lead or support initiatives that improve: Equipment uptime through parts availability
  • Inventory turns and working capital efficiency
  • Identify automation or digital enhancements: VMI (Vendor

Benefits

Equity / stock options

Additional Information

The Maintenance Buyer is responsible for the strategic procurement and management of Maintenance, Repair, and Operations (MRO) materials supporting a highly automated USDA-regulated beef stick manufacturing facility. This role manages a multi-million-dollar annual R&M budget and ensures uninterrupted plant operations by maintaining optimal inventory levels, supplier performance, and cost control across critical spare parts, consumables, and services.


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