Manufacturing Engineer
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About the role
Mach Energetics is seeking a Manufacturing Engineer to own the industrialization of our products for high-rate production. In this role, you will work closely with the mechanical design and production teams to develop processes, tooling, and build documentation that ensure builds are repeatable, cost-effective, and meet stringent quality standards. This role is focused on building at scale-delivering reliable hardware every time.
Responsibilities
- Fully own production processes from build readiness through steady-state manufacturing.
- Design and qualify manufacturing equipment, fixtures, tools, and jigs to enable repeatable builds.
- Develop, document, and release controlled work instructions and quality gates to ensure repeatability and reliability.
- Drive the optimization of Design for Manufacturing (DFM) and Assembly processes, focusing on content reduction, assembly simplification, and built-in quality.
- Provide daily production support and implement SPC, PFMEA, and root cause corrective action for nonconformances.
- Travel to machine suppliers and contract manufacturers to oversee equipment bring-up and manufacturing trials.
- Partner with technicians to train, enforce standard work, and improve safety/ergonomics.
- Work with supply chain to ensure rate-capable vendors and part availability.
- Drive continuous improvement in cycle time, yield, and cost.
- Required Qualifications
- Experience with soft goods / flexible structures (e.g., fabrics, membranes, composites, inflatables, parachutes, sails, balloons, etc.)
- 1+ years of experience in mechanical engineering, with a focus on designing and prototyping mechanical systems (can be in a professional, hobby or academic setting)
- Strong skills in 3D modeling and CAD tools (e.g., NX, SolidWorks, etc.) for mechanical design and iteration.
- Experience with programming languages (e.g. python, MATLAB, C++) for analytical modeling, simulation and engineering problem-solving.
- Bachelor's degree in Mechanical Engineering, Aerospace Engineering, Electrical Engineering, or a related field.
- Demonstrated experience owning hands-on, end-to-end hardware development efforts (e.g., FSAE, DBF, Rocket Team, or similar projects).
Requirements
- Background in high-altitude or atmospheric systems.
- Familiarity with textile engineering, coatings, or permeability/diffusion modeling.
- Experience designing for extreme environments (thermal, UV, pressure cycling).
- Knowledge of seaming, bonding, and joining techniques (RF welding, heat sealing, adhesives, stitching) and their structural implications.
- Experience modeling or testing membrane structures under load, including wrinkling, creep, and long-term deformation
- Familiarity with coatings and barrier layers, including permeability, gas retention, and environmental degradation (UV, moisture, temperature cycling)
- Disclosures
- Mach participates in E-Verify and will provide the federal government with your Form I-9 information to confirm that you are authorized to work in the U.S.
- Mach is an equal opportunity employer committed to creating a diverse and inclusive workplace. All qualified applicants will be treated with respect and receive equal consideration for employment without regard to race, color, creed, religion, sex, gender identity, sexual orientation, national or
Benefits
Additional Information
About Mach Industries Founded in 2022, Mach Industries is a rapidly growing defense technology company focused on developing next-generation autonomous defense platforms . At the core of our mission is the commitment to delivering scalable, decentralized defense systems that enhance the strategic capabilities of the United States and its allies. With a workforce of approximately 220 employees , we operate with startup agility and ambition. Our vision is to redefine the future of warfare through cutting-edge manufacturing, innovation at speed, and unwavering focus on national security. We are dedicated to solving the next generation of warfare with lethal systems that deter kinetic conflict and protect global security.
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