Reliability Manager

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Company: INEOS Olefins & Polymers USA Interested in joining a winning team? A team whose employees are empowered to make a difference? Job title: Reliability Manager Job Location: Chocolate Bayou Works in Alvin, TX Salary Range: $179,138.00 - $223,923 commensurate with experience Organizational Context and Job Purpose The Olefins & Polymers USA division of INEOS is one of the largest producers of olefins and polyolefins in North America. From its manufacturing locations at Chocolate Bayou and the Battleground Manufacturing Complex, it is a merchant marketer of butadiene, ethylene, polypropylene and high-density polyethylene with annual revenue of over $4B. The Chocolate Bayou Site is located in Southeastern Texas about 40 miles South of Houston and consists of two Olefins units that produce approximately 4bn pounds/year of ethylene, 2 Polypropylene units that produce approximately 1B pounds/ year of polypropylene, and the Light Ends storage & transfer facilities at Stratton Ridge. The Reliability and Integrity Manager is responsible for all aspects of Routine and Unusual inspection and reliability programs activities for the various areas of the facility. The role is responsible for routine and unusual integrity inspection activities, which average approximately $11M per year. In addition, this position has responsibility for developing and implementing the reliability program at the site, with a direct cost of $4 M per year that supports the site asset base ($6.5B Asset Replacement Value) . This position is responsible for ensuring that all inspection activities are executed in a timely, safe, and efficient manner and that equipment is maintained to ensure mechanical integrity and reliability. This role reports to the Site Director and has responsibility for both embedded contractors and INEOS employees. Responsibilities and Accountabilities The position is accountable for understanding and putting into practice the INEOS 20 Principles. Additionally, the Reliability Manager has a special responsibility to cascade the understanding of these principles through their team. Ensure HSE delivery and compliance for Reliability and Integrity activities in the unit areas; serving as a champion for safe work practices for both INEOS employees and contractors working within the areas. Jointly responsible for improvement of overall equipment and process reliability; this includes budgeting for and supporting areas such as API-570, API-571, API-580, and API-581 piping inspections, vessel CUI re-conditioning, Area Reliability Teams, asset criticality, serving as Single Point of Accountability (SPA) for various capital reliability projects and focus on root cause failure analysis and defect elimination. Ensure the effective planning and execution of TAR and project-related activities to include: drive effective use of TAR and Capex Processes; integrate capital projects into TAR plans; serve as TAR Execution Coordinator for Facilities. Develop and maintain strategic long-term plan for site assets. Interacts with industry experts to seek out and apply new technology and best practices to improve equipment lifecycle performance. Act as the company SPA for canvasing input from industry experts, the Asset Team, Operations, Maintenance, and Procurement to update long-term plan with equipment upgrades and revamps needed across the technology platforms to maintain competitiveness and improve reliability performance. Act as the SPA for developing and maintaining close relationships with national suppliers for inspection and reliability providers. Liaison with Procurement to negotiate pricing and timing. Active vendor management includes various 3rd party inspection and engineering consultancy companies. Responsible for development and cost reporting for several Reliability and Integrity cost centers for both routine and unusual maintenance budgets. This includes providing monthly updates during the Group financial outlook (GFO) financial process. Responsible for developing the overall Reliability strategy for all assets at the site: Ensure that preventive maintenance (PM) plans are created and scheduled in accord with recommendations from the Technical Authorities. Develop and maintain Equipment Criticality and Work Criticality Indices. Work with central engineering function to standardize reliability and integrity work processes and deploy best practices across the site Develop and publish reliability and integrity metrics for the site. Develop equipment monitoring and modelling capability and drive improvements in online analysis/technology. Prioritize, with operations customer base, the overall improvement plan and implement new/different technologies to deliver cost reduction, increased reliability and operational flexibility. Prioritize and represent capital request for the site equipment and spare parts that are consistent with the long-term sustainability of the asset and the business strategy. Responsible for deve

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