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Field Quality Manager

External
Whoop logoWhoop · Boston, MA
Full-timeOn-site1w ago
ComplianceLeanPythonSEMSix SigmaSQL
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Responsibilities

  • Collaborate with global manufacturing partners to ensure consistent product quality and drive
  • continuous quality improvements across our manufacturing sites. Responsible for overseeing
  • sustaining quality improvement, managing the Early Field Failure Analysis (EFFA) program,
  • leading failure analysis of field returns, and ensuring effective use of quality analytics to drive
  • corrective actions and process improvements. Conduct periodic audits and drive
  • corrective/preventive actions (CAPA) to mitigate risks. Work closely with contract
  • manufacturers, suppliers, and internal stakeholders to improve product quality and reliability.
  • Lead and manage a team of field quality engineers to drive quality initiatives across multiple
  • sites. Develop and manage the Early Field Failure Analysis (EFFA) program to identify root
  • causes of early-life failures. Oversee Level 0 and Level 1 failure analysis and escalate complex
  • failures for deeper investigation. Implement structured 8D, Fishbone, and DMAIC
  • methodologies for failure analysis and resolution. Manage and mentor failure analysis teams to
  • ensure structured problem-solving and knowledge-sharing. Lead data-driven quality
  • improvement efforts by analyzing field return data, manufacturing defect trends, and customer
  • feedback. Develop and maintain dashboards and KPIs to track field quality performance. Work
  • with engineering and operations teams to translate failure insights into design and process
  • improvements. Partner with Product Design, NPI Hardware Quality, Reliability Engineering, and
  • Operations to enhance product durability and manufacturability. Provide technical guidance on
  • failure mechanisms and drive corrective actions with engineering teams. Support supplier and
  • contract manufacturer quality teams in resolving systemic issues.

Requirements

  • Bachelor's degree in Engineering (Mechanical, Electrical, or Industrial) or related field (or
  • foreign degree equivalent). At least 8 years of experience in quality engineering, failure analysis,
  • or field reliability within a high-volume manufacturing environment. At least 8 years of
  • experience with FA methodologies (5Why, 8D, DOE, Pareto Analysis and FMEA); At least 8
  • years of experience with failure analysis tools including X-ray, FTIR, SEM/EDS, and thermal
  • analysis; At least 8 years of experience with data analytics and statistical software (JMP, Minitab,
  • Python, SQL, or similar); At least 8 years of experience working with contract manufacturers
  • and suppliers in global regions; At least 8 years of experience managing projects and driving
  • cross-functional initiatives; At least 8 years of experience with Six Sigma or Lean Manufacturing
  • methodologies; At least 8 years of experience with ISO 9001, 13485, and regulatory compliance
  • requirements; At least 3 years of experience managing and developing teams in consumer
  • electronics, wearables, or medical device industry.
  • Up to 30% travel is required to visit company's international manufacturing plants.

Additional Information

Field Quality Manager (Full-Time) Boston, MA


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