Team Member - Packing (Blister Packing Operator)

Requirements

• 6-12 years of experience in OSD bottle packing , preferably in potent / high‑potency products .
• Exposure to controlled / potent packing areas is preferred.
• About the Department - Global Manufacturing Organisation (GMO)
• At Dr. Reddy's Laboratories, we are dedicated to making a meaningful impact on global healthcare through precision manufacturing and innovation. With a legacy of excellence, we are a leading force in the pharmaceutical industry.
• We operate 19 state-of-the-art manufacturing plants across Hyderabad, Vizag, Baddi, Mexico, Shreveport, and Mirfield, comprising 8 OSD facilities, 3 Injectables facilities, and 8 API facilities.
• " Benefits Offered
• At Dr. Reddy's we actively help to catalyse your career growth and professional development through personalised learning programs.
• " Our Work Culture

Benefits

Additional Information

Role Purpose To safely and accurately execute bottle packing operations for potent OSD products in compliance with cGMP, containment, quality, and EHS requirements , ensuring correct packing, documentation, and operator safety. Key Roles & Responsibilities A. Bottle Packing Operations Operate bottle packing lines for potent products as per approved BPR and SOPs . Perform activities including bottle feeding, tablet filling, cotton induction, capping, sealing, labeling, and packing . Ensure correct use and functioning of counting/sensor systems (electronic/mechanical counters). Conduct in‑process checks such as fill count, seal integrity, label correctness, and pack appearance at defined intervals. Ensure pack reconciliation , accountability of printed materials, and handling of rejects and rework as per procedure. B. Potent Area & Containment Compliance Strictly follow high‑potency handling and containment procedures during packing operations. Use prescribed PPE and RPE (air suit / respirator / PAPR) at all times in the potent packing area. Prevent operator exposure, cross‑contamination, and product mix‑ups . Adhere to controlled material movement, area segregation, and one‑product‑one‑area principles . C. Line Clearance & Changeover Perform line clearance before batch start and after batch completion as per SOP. Verify correct batch details, components, and documentation before starting operations. Support product and batch changeover , ensuring removal of previous batch materials and labels. Ensure equipment status labeling is correctly displayed. D. Documentation & cGMP Compliance Complete all entries in BPR, packaging logbooks, reconciliation sheets, and IPC records in real time. Follow Data Integrity (ALCOA+) principles without overwriting or back‑dating. Immediately report and document deviations, discrepancies, or abnormalities . Support internal, customer, and regulatory audits . E. Safety, EHS & Quality Follow all EHS and safety procedures applicable to potent packing operations. Immediately report spills, exposure risks, line abnormalities, or unsafe conditions . Ensure proper segregation and disposal of potent waste, rejected tablets, labels, bottles, and printed materials . Maintain housekeeping and 5S standards in the packing area. F. Teamwork & Continuous Improvement Coordinate with IPQA, QC, Warehouse, and Engineering teams during operations and issues. Participate in Kaizen, OPLs, and training programs . Support training of new operators under supervision. Qualifications Required Educational Qualification Diploma in Mechanical / Electrical (with pharma experience) 6-12 with relevant pharma packing experience may also be considered.

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