Maintenance and Reliability Engineer

Responsibilities

• Primary responsibilities will include but are not limited to:
• Actively reviewing predictive and preventative maintenance data and making recommendations regarding equipment inspection plans, frequency, corrective maintenance or capital improvements.
• Leading monthly reliability review meetings with the operations, maintenance and asset management teams and supporting the asset management team in proper selection and storage of spare parts for critical equipment.
• Working with site pressure vessel, rotating equipment and IEC engineers to review and revise Risk Based Inspection assessments, and making recommendations on inspection scope, intervals, repairs or capital investment as needed.
• Leading reliability-based root cause analysis investigations for the area and maintaining the unit's action item database.
• Revising the "Bad Actor" list, considering production loss, maintenance costs and related production/process cost in the assessment, and prioritizing and leading the most impactful Bad Actor reliably improvement projects.
• Developing a new Autonomous Maintenance (AM) plan to establish new AM activities such as Clean, Inspect & Lubricate (CILs) and When-Down-Do lists. This will include working closely with Operations resources to review and create lubrication routes and setup of a new lubrication bay.
• Leading and driving Preventative Maintenance Plan Optimization efforts within the assigned unit and driving improvements to equipment preventative and predictive maintenance plans by utilizing PM effectiveness data.
• Leading and/or participating in FMEAs for critical equipment as necessary and applying changes to equipment strategy documentation as a result of FMEA reviews as needed.
• Supporting scope development and execution of turnaround work as needed.
• Communicating with the unit's asset owner to make updates to the long-term capital and major maintenance strategies and associated cost plans as needed.
• Supporting the maintenance teams in troubleshooting followed by scope development for reliability related equipment modifications. Participation in management of change process from resulting modifications.
• Working with Maintenance personnel to optimize planned maintenance activities, including further digitalization of PMs, that will simultaneously improve both records retention and "wrench time".
• Ideal Background
• Education: Bachelor or Master of Science degree in Mechanical Engineering from an accredited university is required.
• Certification: Professional Engineering registration is highly preferred.
• Experience: This position requires 5 or more years of relevant industrial experience in reliability engineering.
• Knowledge, Skills and Abilities Required:
• Extensive experience in rotating machinery reliability (pumps, fans, compressors, conveyors, agitators, gearboxes, bearings, mechanical seals, couplings).
• Demonstrated success in the application of advanced reliability tools such RCM, RCA, RBI, FMEA, apportionment methods, etc.
• Extensive knowledge in the use and application of Predictive and Preventive Technologies (vibration, lubricant and fluid analysis, infrared, alignment, balancing, and other NDT technologies as it applies to rotating machinery and fixed equipment).
• Extensive experience with Computerized Maintenance Management Systems (CMMS) such as Maximo and SAP Maintenan

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Company Intel

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