Team Member - Manufacturing (BQS Blister Packing)
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Role Purpose To safely and consistently perform tablet coating operations for potent products in compliance with cGMP, containment, quality, and EHS requirements , while ensuring operator safety, product integrity, and accurate documentation. Key Roles & Responsibilities A. Coating Operations Operate tablet coating equipment (auto coater perforated pan / appropriate coater models) for potent products as per approved BMR/BPR and SOPs . Execute tablet loading/unloading, coating solution preparation (as applicable), spray start/stop, drying, and cooling activities under defined parameters. Monitor and control inlet/outlet temperature, spray rate, atomization pressure, pan speed, and coating weight gain . Perform in‑process checks (appearance, coating uniformity, weight gain, defects) and record results accurately. Handle and account for tablet rejects, fines, and yield reconciliation . B. Potent Area & Containment Compliance Strictly follow high‑potency handling, containment, and exposure control procedures . Use prescribed PPE and RPE (air suit / PAPR / respirator) as per area requirement. Ensure closed or controlled charging, spraying, and discharge to prevent exposure and cross‑contamination. Adhere to gowning, de‑gowning, and decontamination procedures without deviation. C. Coating Solution Handling Prepare or support preparation of coating solutions/suspensions as per SOPs, ensuring correct order of addition, mixing time, filtration, and labeling (if applicable to role). Ensure correct identification, traceability, and usage time of coating materials. Follow spill control and safe handling practices for potent coating ingredients. D. Equipment Cleaning, Changeover & Line Clearance Perform coater cleaning, decontamination, and validated changeover for potent products. Ensure line clearance before start and after completion of each batch. Verify and document equipment cleanliness and status labeling . Coordinate with maintenance for minor equipment abnormalities . E. Documentation & cGMP Compliance Complete BMR/BPR, coating logs, IPQC records, cleaning records , and area registers in real time. Follow Data Integrity (ALCOA+) principles in all records. Comply with deviations, OOS/OOT support, change control, and CAPA processes as applicable. Support internal, customer, and regulatory audits with clear explanation of coating steps and controls. F. Safety, EHS & Quality Comply with EHS guidelines, safety interlocks, alarms, and emergency procedures specific to potent coating. Immediately report spills, exposure risks, equipment malfunctions, or abnormal observations . Ensure proper segregation and disposal of potent waste, residues, filters, and cleaning effluents . Maintain high standards of housekeeping and 5S in the coating area. G. Continuous Improvement & Teamwork Participate in Kaizen, OPLs, and process improvement initiatives . Support training and mentoring of junior operators . Coordinate with compression, IPQA, QC, EHS, and maintenance teams . Qualifications Required Educational Qualification ITI / Diploma in Pharmacy Chemical Engineering Mechanical / Electrical (with OSD pharma experience) 6-12 with relevant pharma manufacturing experience may also be considered. About the Department Global Manufacturing Organisation (GMO) At Dr. Reddy's Laboratories, we are dedicated to making a meaningful impact on global healthcare through precision manufacturing and innovation. With a legacy of excellence, we are a leading force in the pharmaceutical industry. We operate 19 state-of-the-art manufacturing plants across Hyderabad, Vizag, Baddi, Mexico, Shreveport, and Mirfield, comprising 8 OSD facilities, 3 Injectables facilities, and 8 API facilities. Benchmarking manufacturing processes and continuous operational excellence are at the core of our capability to deliver quality medicines to our patients in 66 countries. We manufacture a portfolio of complex APIs and 1,150+ drug master files across key therapy areas such as Oncology, Cardio-vascular, Central Nervous System and Anti-Diabetes. he World Economic Forum has recognised our largest manufacturing facility in Bachupally, Hyderabad, as part of its Global Lighthouse Network. We aspire to be the most efficient pharma operations in the world. Our productivity improvement and digitalisation efforts are key to staying competitive, meeting business imperatives, and meeting our ambitious ESG goals. Building such 'factories of the future' is integral to innovation and to build healthcare of the future. Benefits Offered At Dr. Reddy's we actively help to catalyse your career growth and professional development through personalised learning programs. The benefits you will enjoy at Dr. Reddy's are on par with the best industry standards. They include, among other things and other essential equipment, joining & relocation support, family support (Maternity & Paternity benefits), learning and development opportunities, medical coverage for yourself and your fa
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