Manufacturing Engineer III

Responsibilities

• Tool & Die Oversight Work with suppliers and in house Tool & Die to design, develop, and modify stamping dies (punch, blanking, progressive dies) and related tooling to meet product specifications and production needs.
• Select materials, tooling components, and coatings; supervise tool build, assembly, and tryout; verify die performance through initial production runs.
• Create and maintain tooling documentation, bill of material, drawings, and die life tracking.
• Troubleshoot tooling failures, wear patterns, and defects; coordinate with vendors for repairs and refurbishments as well as in-house Tool & Die team.
• Engineering Change (EC) Management Own the end-to-end EC process for tooling, dies, and related stamping processes; evaluate engineering changes for feasibility, impact, and cost.
• Prepare ECs, routings, and bills of materials; obtain approvals from cross-functional teams; implement changes on the floor with minimal disruption.
• Communicate EC status, risks, and validation results to Design, Production, and Quality teams; update documentation and ERP records accordingly.
• Validate changes through first article runs, process verification, and quality checks; ensure traceability and compliance with customer requirements.
• Punch Press Process Management Plan and optimize stamping processes, including die setup, press selection, feeding systems, lubrication, and scrap handling.
• Develop and implement standard work for press operations; optimize changeover times (SMED) and reduce downtime.
• Monitor process performance (throughput, defect rates, tool life, downtime) and drive improvements to achieve capacity and quality targets.
• Troubleshoot stamping defects (e.g., burrs, slivers, dimensional issues) and implement corrective actions in tooling, process parameters, or fixturing.
• Layout and Process Flow Optimization Analyze and redesign plant floor layouts for stamping cells, die storage to maximize throughput and reduce material handling.
• Create and maintain efficient work cells and material flow diagrams; implement 5S and visual controls.
• Collaborate with production, planning, and facilities to ensure safe, efficient, and scalable layouts.
• Quality, Safety, and Compliance Develop and contribute to PFMEA, control plans, SPC, and standard work for stamping processes.
• Ensure tooling and processes comply with quality specifications, customer requirements, and safety standards (OSHA or regional equivalents).
• Support internal and external audits by providing tooling and process documentation and evidence of EC implementation.
• Continuous Improvement and Collaboration Lead or participate in cross-functional improvement projects to reduce scrap, improve first-pass yield, and increase overall equipment effectiveness (OEE).
• Collaborate with Design, Purchasing, Quality, and Production to align tooling, processes, and ECs with product design intent and cost targets.
• Key Performance Indicators (KPIs):
• Tool life and MTB(Mean Time Between Failure); downtime due to tooling.
• On-time EC implementation and validation success rate.
• Changeover time reductions and standard work adherence.
• Scrapped material and first-pass yield improvements.
• OEE and throughput improvements in stamping lines.
• Compliance with safety and quality documentation; audit findings.
• Physical and Work Environment:
• Workplace: Primarily manufacturing floor with exposure to noise, lubricants, and metal chips; may require use of PPE (glasses, gloves, arm guards, hearing protection).
• Physical requirements: Ability to stand for extended periods, lift moderate weights, and access tooling and equipment in various locations around the plant.
• Travel: Occasional travel to supplier sites or other company facilities as needed.

Requirements

• Education: Bachelor's degree in Mechanical Engineering, Manufacturing Engineering, or a closely related field; or an equivalent combination of education and experience.
• Experience: 8+ years in tool and die design/maintenance and stamping processes; demonstrated experience with ECs and change management in a manufacturing environment.
• Technical Skills: Proficiency in 2D/3D CAD (e.g., SolidWorks, AutoCAD) and CAM/CAE tools; experience with EDM (wire and sinker), CNC, and related tooling manufacturing processes.
• Strong understanding of stamping die design, die wear analysis, press selection, and fixture design.
• Knowledge of GD&T, tolerance stacks, and dimensional inspection methods.
• Familiarity with ERP/MRP systems for BOMs, routings, and EC records.
• Experience with lean manufacturing tools

Additional Information

Seeking an experienced Manufacturing Engineer who will oversee the tooling and stamping processes, lead Engineering Change (EC) activities, assist with tooling repair/routine maintenance activities and optimize stamping processes and production. This role combines tooling oversight with process engineering, layout optimization, and cross-functional collaboration to improve quality, throughput, and cost in a stamping environment.

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