Maintenance Manager
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Company: INEOS Olefins & Polymers USA Interested in joining a winning team? A team whose employees are empowered to make a difference? Job title: Maintenance Manager Job Location: Chocolate Bayou Works in Alvin, TX Salary Range: $179,138.00 - $223,923 commensurate with experience Organizational Context and Job Purpose The Olefins & Polymers USA division of INEOS is one of the largest producers of olefins and polyolefins in North America. From its manufacturing locations at Chocolate Bayou and the Battleground Manufacturing Complex, it is a merchant marketer of butadiene, ethylene, polypropylene and high-density polyethylene with annual revenue of over $4B. The Chocolate Bayou Site is located in Southeastern Texas about 40 miles South of Houston and consists of two Olefins units that produce approximately 4bn pounds/year of ethylene, 2 Polypropylene units that produce approximately 1B pounds/ year of polypropylene, and the Light Ends storage & transfer facilities at Stratton Ridge. The Maintenance Manager is responsible for all aspects of Routine and Unusual maintenance activities for the various areas of the facility. The role is responsible for planning, execution, and delivery of services which averages over $100M per year of expense and capital per year that supports the site asset base. This position is responsible for ensuring that all maintenance and reliability PMs are executed in a timely, safe, and efficient manner and that equipment is maintained to ensure mechanical integrity and reliability. This role reports to the Site Director and has responsibility for both embedded contractors and INEOS employees. Responsibilities and Accountabilities The position is accountable for understanding and putting into practice the INEOS 20 Principles. Additionally, the Maintenance Manager has a special responsibility to cascade the understanding of these principles through their team. Ensure HSE delivery and compliance for Maintenance activities in the unit areas; serving as a champion for safe work practices for both INEOS employees and contractors working within the areas. Accountable for safety of the work team inclusive of training, incident prevention behaviors, near miss reporting/root cause analysis and shared learnings, and championing the MOC and related PSM processes. Devise and manage a discipline strategy consistent with the long and short term asset and business strategies. Ensures external and internal compliance for safety and environmental preventative maintenance requirements and inspections. Responsible for the safe and efficient planning and execution of routine maintenance services, as well as the execution and the management of the onsite maintenance contractors. Additional responsibilities include implementing or coordinating equipment inspection, integrity services, and materials management. Jointly responsible for improvement of overall equipment and process reliability; this includes budgeting for and supporting areas such as inspections, vessel CUI re-conditioning, Area Reliability Team improvement projects for assets, and focus on defect elimination. Ensure the effective planning and execution of project-related activities; serving as single point of accountability (SPA) for various capital maintenance projects (such as furnace retubes and maintenance upgrades). Develop and maintain strategic long-term plan for maintaining site assets. Interacts with industry experts to seek out and apply new technology and best practices to improve maintenance planning, tracking, and execution. Act as the SPA for developing and maintaining close relationships with vendors and contractors for materials and maintenance services. Liaison with Procurement to negotiate pricing and timing. Develop needed resource skill sets to support site teams' efforts for maintaining the assets (hiring, training, development, discipline know how). Responsible for leading and developing competency development programs for Millwright, Instrumentation, Electrical Distribution, and Analyzers. Ensure Mechanical, Electrical, and Instrumentation Training program is current, that proper training funds are budgeted annually, and that the required training is completed. Ensure the acquisition and sharing of best practices across the company. Develop company and external industry contacts to network issues on codes, standards and practices. Facilitating network and relationship development, including Europe, to enable technology to optimize maintenance practices. Responsible for development and cost reporting for several Maintenance cost centers for both routine and unusual maintenance budgets. This includes providing monthly updates during the Group Financial Outlook (GFO) financial process. Maintenance Planning and Delivery Management Responsible for developing the overall Maintenance strategy for all assets at the site. Ensure that reusable job plans are created and scheduled in accord with recommendations from the enginee
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