Mechanical Engineer - Satellite Solar Array, (Starlink)

Responsibilities

• Design and analysis of solar array components ranging from photovoltaic cells to integrated electro-mechanical solar array assemblies.
• Own and design various satellite mechanical systems and/or associated tooling specifically for the solar array sub-assembly.
• Prepare detailed content for technical design reviews. Demonstrate extreme ownership of the production outcome of the Starlink solar factory across yield, uptime, and cost.
• Work across disciplines with partner teams such as GNC, Avionics, Operations, and Payloads to achieve the best vehicle outcomes.
• Provide analytical rationale for design capability through hand calcs, and FEA where applicable.
• Complete engineering drawings, schematics, and specifications to define purchasing, manufacturing, and operational requirements.
• Write, design and execute test procedures and verification plans in both electrical and mechanical design spaces in conjunction with your team's test specialists.
• Design and conduct process qualifications using design of experiments and statistical process control
• Work seamlessly with supply chain and production partners to complete design for manufacturing (DFM) changes necessary to meet factory rates and costs.
• Complete review of on orbit performance data and respond with manufacturing and design solutions.
• Work closely with the Materials Engineering team to develop novel solutions to space-based solar problems.

Requirements

• Bachelor's degree in an engineering discipline
• 1+ years of professional experience (internships/co-ops experience accepted) with mechanical/electromechanical design, analysis, testing, and/or manufacturing
• PREFERRED SKILLS AND EXPERIENCE:
• Experience with solar array design and/or solar manufacturing industry
• Experience with performance characterization of photovoltaic solar cells
• Experience in specifying and qualifying materials and components for space flight
• Experience with design of experiments, statistical process control and process qualification
• Proficient in analyzing mechanical assemblies using hand calculations and FEA
• Proficient in 3D CAD (NX preferred)
• Proficient in dynamic and thermal analysis
• Proficient in GD&T
• Familiar with a wide variety of manufacturing processes and automation for composites, soft goods, adhesives and metals: welding, brazing, fastening, riveting, bonding, lamination, soldering etc.
• ADDITIONAL REQUIREMENTS:
• This is a hands-on position that requires one to be on their feet for up to 4+ hours a day. Will sometimes be working directly with the hardware on the floor and will have to be comfortable stooping, bending, and standing
• Must be willing to work extended hours and weekends as necessary
• Preferential ability to travel internationally if needed
• COMPENSATION AND BENEFITS:
• Pay range:
• Mechanical Engineer/Level I: $100,000.00 - $115,000.00/per year
• Mechanical Engineer/Level II: $110,000.00 - $135,000.00/per year
• Your actual level and base salary will be determined on a case-by-case basis and may vary based on the following considerations: job-related knowledge and skills, education, and experience.
• ITAR REQUIREMENTS:
• To conform to U.S. Government export regulations, applicant must be a (i) U.S. citizen or national, (ii) U.S. lawful, permanent resident (aka green card hold

Benefits

Additional Information

SpaceX was founded under the belief that a future where humanity is out exploring the stars is fundamentally more exciting than one where we are not. Today SpaceX is actively developing the technologies to make this possible, with the ultimate goal of enabling human life on Mars. MECHANICAL ENGINEER - SATELLITE SOLAR ARRAY (STARLINK) SpaceX is looking for a highly motivated engineer to join the Solar Product Team. In this position, you will design and implement the next generation of photovoltaic power systems for new Starlink satellite versions. This role is ultimately responsible for the design, qualification, production rate capability, and reliability of Starlink power generation assemblies used across multiple satellite payloads and vehicle architectures.

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