Sr. Engineer / Lead Engineer- BIW Processing & Tool Design

About the role

Sponsorship: GM DOES NOT PROVIDE IMMIGRATION-RELATED SPONSORSHIP FOR THIS ROLE. DONOT APPLY FOR THIS ROLE IF YOU WILL NEED GM IMMIGRATION SPONSORSHIP (e.g., H-1B, TN,STEM OPT, etc.) NOW OR IN THE FUTURE. Work Arrangement :This role is categorized as hybrid. This means the successful candidate is expected to report to the office three times per week or other frequency dictated by the business. Mid-level Processing & Tool Design engineer; able to work autonomously with occasional guidance from supervision. Supports the development of manufacturing processes, Tools & Fixtures design, Weld template creation for PPO PTB builds and Innovation projects in Manufacturing plants. Work is performed in a centralized manufacturing engineering activity in GMTCI-Bangalore where creativity and initiative are exercised

Responsibilities

• Execute Tool design done as per MPMs or suggested datum strategy, Input checking for the data received from GMNA.
• Responsible to execute & coordinate for tool design & weld template for Pre-production operation-PTB builds, Tool Design for Innovation / Optimization projects of manufacturing operations.
• Perform Tool design Internal/ Stake holder review with approval & Detailing for the approved tool with all deliverables.
• Revise the Tool design as per change log.
• Responsible for Supplier/Stake holders' coordination & issue resolution in Tooling activities.
• Delivery of the design kits to stake holders in Teamcenter.
• Communicate with customer for reviews and Query resolution.
• Weld template creation for new tools from MPMs & revision as per change log.
• Sound knowledge of GD&T, understanding of Clamping and Locating concept (CDLS).
• Project kickoff and wrap up documents. Drive project productivity improvement activity.
• Perform & Drive RCA process for any issues reported from customer.
• Coordinates activities between Simulation, layout, Robotics, Vision systems, Controls, manufacturing plant & suppliers to ensure that designs meet requirements.
• knowledge of sensors and electrical devises used in tooling, Pneumatic actuators and controls, Material handling methods in body shop (Grippers, Conveyors), Robot payload design calculation.
• Understanding PLC signal exchange between tooling and PLC.
• Basic knowledge of robotic cell simulation & basic body shop, paint & General assembly layout components.
• Lead in Waste elimination and implementation of continues improvement Ideas & Adhere to GMS requirements.
• NX Open programming + Gen AI and API development can give you a competitive advantage
• Your Skills and Abilities (Required Qualifications)
• Bachelor's degree in mechanical/production/Automobile/Industrial Engineering
• Minimum 6-10 years of experience working in automotive industry / equivalent field
• Strong understanding of automotive manufacturing processes, tool designs and materials handling systems.
• Proficiency in Microsoft Office Suite applications such as Excel, PowerPoint, Word, Access, SharePoint, etc.
• Sound Knowledge in Siemens NX -Modelling/Drafting Knowledge along with GM Toolkit
• Knowledge of TcAE
• Excellent verbal and written communication skills
• Timings: General / Late General shift to support global operations.
• About GM
• Our vision is a world with Zero Crashes, Zero Emissions and Zero Congestion and we embrace the responsibility to lead the change that will make our world better, safer and more equitable for all.
• Why Join Us
• We believe we all must make a choice every day - individually and collectively - to drive meaningful change through our words, our deeds and our culture. Every day, we want every employee to feel they belong to one General Motors team.
• Total Rewards | Benefits Overview
• From day one, we're looking out for your well-being-at work and at home-so you can focus on realizing your ambitions. Learn how GM supports a rewarding career that rewards you personally by visiting Total Rewards resources.
• Non-Discrimination and Equal Employment Opportunities (U.S.)

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