Senior Structures Design Engineer

Responsibilities

• Lead the end-to-end design and development of conceptual and preliminary composite structure including interface and system integration.
• Conduct advanced feasibility studies to ensure aircraft designs meet performance, weight, and cost targets.
• Generate CAD models, including structural layout and detailed model-based part definitions, adhering to internal design standards and GD&T.
• Perform initial structure and joint sizing calculation.
• Own the design process from start to release, including conducting design reviews, structural analysis, DFM, and liaising with manufacturing and suppliers.
• Establish and maintain best practices and design standards, streamlining the design process through master files, critical interface models, etc.
• Support fast-paced prototype and production aircraft design with a focus on manufacturability.
• Provide technical leadership, guidance, and mentorship to junior engineers.
• Work closely with cross-functional teams to ensure design feasibility, manufacturability, and compliance with certification requirements.

Requirements

• Bachelor's degree in Aerospace Engineering, Mechanical Engineering, or a related field (advanced degree preferred).
• 5+ years of experience in composite structure design for aircraft, spacecraft, or similar vehicles.
• Deep understanding of composite and metal material properties, composite laminate design, composite structure analysis, bonding and joining techniques.
• Strong expertise in CAD software, particularly Siemens NX and Fibersim, or equivalent software.
• Led the design and analysis of composite structures throughout the product lifecycle, from conceptualization to production.
• Hands-on experience with composite part fabrication and bonding.
• Familiarity with aviation industry standards and DoD certification requirements.
• Ability and willingness to travel to our Oxnard headquarters for onsite collaboration and meetings.
• Extensive experience in new product development, especially within small, agile teams.
• Experience in composite aircraft manufacturing techniques, including bonded structures.
• Exceptional problem-solving and analytical skills. Strong design skills using Siemens NX/Fibersim and experience with PLM systems like Teamcenter.
• Comprehensive knowledge of aviation industry practices and DoD certification standards.
• Outstanding communication, time management, collaboration, and leadership abilities, with a proven track record of successfully working in cross-functional teams.
• Salary Range: $155,000 - $225,000 + Equity

Benefits

Additional Information

Swarm Aero is redefining air power, building the largest swarming UAV and the most versatile swarming aircraft network in the world. The company is moving quickly to launch the first aircraft designed specifically for swarming, as well as the Command & Control software to mobilize swarms of thousands of heterogeneous autonomous assets and empower human operators to achieve superhuman results. The team has created and exited multiple startups, negotiated defense deals worth billions of dollars, and designed and built 30+ novel aircraft, with aerospace experience from Scaled Composites, Airbus, Archer Aviation, Blue Origin, and Boom Supersonic. Swarm Aero is redefining air power, building the largest swarming UAV and the most versatile swarming aircraft network in the world. The company is moving quickly to launch the first aircraft designed specifically for swarming, as well as the Command & Control software to mobilize swarms of thousands of heterogeneous autonomous assets and empower human operators to achieve superhuman results. The team has created and exited multiple startups, negotiated defense deals worth billions of dollars, and designed and built 30+ novel aircraft, with aerospace experience from Scaled Composites, Airbus, Archer Aviation, Blue Origin, and Boom Supersonic. Our company is looking for a highly motivated and experienced structures designer to join our team. As a Structures Design Engineer, you will be responsible for designing and testing flight vehicles.

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