Senior Manufacturing Engineer

About the role

The Senior Manufacturing Engineer (SMFE) coordinates the end ‑ to ‑ end realization of manufacturing lines and processes for capital equipment assemblies and sub ‑ systems-from product introduction and transition through pilot builds to stable, high ‑ volume production. This key role plans, designs, validates , releases, and sustains robust manufacturing processes that meet Safety, Quality, Delivery, and Compliance objectives . Number of vacancies: 2 Work Location: Onsite - Pasir Gudang, Johor Bahru.

Responsibilities

• Lead Process & Line Design, Documentation, and Control
• Drive process definitions, including routings, standard work instructions (WI), PFMEA, control plans, torque and alignment specifications, test protocols, acceptance criteria, and special ‑ process qualifications (e.g., rework, cleaning, vacuum/leak testing).
• Verify that lines, workstations, fixtures, and test equipment meet capability (Cp/ Cpk ), repeatability, ergonomics, and EHS requirements; identify gaps and drive corrective actions
• Ensure disciplined change and revision control, ma intaining a ll process documentation in an audit ‑ ready state.
• NPI, Ramp ‑ Up & Product Realization
• Act as the main liaison for NPI transitions to ensure manufacturing launch readiness.
• Lead the introduction and readiness of new designs and lines for high ‑ volume manufacturing, including DFM/DFA reviews, tooling and fixture readiness, pilot builds, process prove ‑ out, capability studies (Cp/ Cpk ), and ramp ‑ up validation.
• Drive full line ‑ realization planning, including layout, capacity and cycle ‑ time modeling, staffing, and line ‑ balancing strategies until stable run ‑ rate is achieved.
• Collaborate with Product Development, Quality, Production, and Supply Chain to ensure manufacturability, process control, training requirements, and operational readiness from NPI through sustaining.
• Lead Task Force for Sustaining Issues
• Provide daily technical support to production and troubleshoot process and product issues.
• Drive structured problem solving (8D, DMAIC, 5 ‑ Why, Fishbone) and implement preventive actions to address yield loss, defects, and build inconsistencies; support MRB activities and drive timely CAPA closure.
• Drive performance against MFE KPIs and proactively conduct RCCA/CAPA when targets are at risk.
• Tooling, Fixtures, Equipment & Automation
• Coordinate the design/procurement, qualification, and maintenance of jigs, fixtures, tooling, test systems, and automation; ensure calibration and preventive maintenance are in place
• Establish and maintain equipment operating procedures and maintenance standards; ensure spare parts and calibration plans are defined and available.
• Quality, Compliance & Supplier Support
• Ensure full compliance with QMS, customer, and regulatory requirements; support audits and close findings in a timely manner .
• Coordinate in ‑ process and final inspection and test methods; monitor FPY, defect and rework rates, and escapes/warranty issues, and drive improvement actions.
• Partner and follow up with QE, SQE, and SDE on supplier incoming quality, special processes, and corrective actions; define receiving inspection and acceptance ‑ sampling criteria.
• Documentation, Systems & Training
• Ensure controlled documentation (BOMs, routings, work instructions, drawings) is maintained in PLM/MRP systems (Agile/Oracle); keep Oracle Work Definitions (WD) current.
• Continuous Improvement (CI)
• Identify and lead CI initiatives to improve workflow, layout, line balance, takt alignment, SMED, WIP, OEE, and equipment utilization ; quantify benefits to support business objectives .
• Apply Lean tools, including Poka ‑ Yoke, visual controls, standardized work, and 5S + Safety, to drive waste reduction and material recovery or reuse.
• Advance digitalization and automation (workflow simplification, dashboards, system implementation/VF), benchmark best practices, and maintain PFMEA relevance and process ‑ capability growth.
• Benchmark industry best practices and recommend technologies, equipment upgrades, or process innovations that enhance manufacturing performance and sustainability.
• Compliance, Policy Obligations & Governance
• Comply with all company policies, the code of conduct, ethical standards, and applicable laws and regulations.
• Adhere to QMS

Benefits

Additional Information

Brooks is a leading provider of automation solutions with over 40 years of experience in the semiconductor industry, offering precision robotics, integrated automation systems, and contamination control solutions that empower chip manufacturers worldwide. Our product portfolio includes a range of automation solutions, including robots, vacuum systems, and atmospheric robots for semiconductor manufacturing ( www.brooks.com ). Are you looking for a place where you can be part of a transformation? Join us at Brooks Automation and be a part of a dynamic organization that is shaping the future of technology. Senior Manufacturing Engineer Job Description

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