Controls Engineer III
External
Electrasteel · Boulder, COPrepare for this interview
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About the role
Electra is reinventing ironmaking from the ground up with a breakthrough electrochemical technology that produces high purity clean iron and critical co - minerals. With two operating pilots in Boulder and a new demonstration facility underway in Jefferson County, we're on track to reach commercial scale by the end of the decade. Backed by over $300 million and strategic partnerships with global leaders across mining, steel, and big tech, momentum is on our side . Recognized by Fast Company as a Most Innovative Company and a Next Big Thing in Tech, and named one of TIME's 100 Climate Leaders, we're building a company shaping the future of industry. If y ou're looking to make an impact and join a team t hat's driven, focused, and scaling, we want to hear from you.
Responsibilities
- Responsibilities include:
- Design, develop, and maintain electrical, instrumentation, and control (EIC) systems for iron-production processes from concept through detailed design, fabrication, commissioning, and handover
- Owns programming and troubleshooting Siemens S7 PLCs (TIA Portal), Ignition HMI & SCADA, and associated communication networks
- Work on the full lifecycle of control system design, including P&IDs, I/O lists, control narratives, instrumentation specifications, electrical schematics, panel layouts, and network architectures
- Ensure all control systems are efficient, reliable, safe, compliant with applicable codes/standards (e.g., NEC / NFPA, ISA, IEC), and aligned with site EHS requirements
- Collaborate cross-functionally with process engineering, mechanical systems, operations, and R&D teams to define system requirements and control strategies
- Work on integration efforts for new and existing equipment, including PLC/HMI/SCADA system architecture and control strategies
- Lead and execute the installation, configuration, commissioning, and site acceptance testing (SAT) of control systems
- Conduct system testing, tuning, loop checks, and validation to ensure optimal and stable process performance
- Develop, maintain, and review electrical design packages in SolidWorks Electrical, including control panel designs, wiring diagrams, and bill of materials
- Read, understand, and comply with all workplace health and safety policies, safe work practices, and company policies and procedures
- Perform other duties as assigned by supervisor in a rapidly evolving startup environment
- What we need you to bring to the team:
- Bachelor's degree in electrical engineering, control systems engineering, automation engineering, or related
- 5+ years of industry experience working on controls and data acquisition (excludes internships, co-ops, and other school projects)
- Exhibits high-level programming proficiency in one or more languages (C/C++, C#, Python, JavaScript, or equivalent), developing, modifying, and troubleshooting software solutions to address complex control, analytics, or automation challenges
- Demonstrates advanced, hands-on experience with industrial instrumentation, including voltage, amperage, temperature, pressure, level, weight, and flow measurement systems; independently evaluates instrumentation performance and resolves complex measurement and integration issues
- Applies proven proficiency with industrial automation communication protocols (e.g., Modbus, Profibus, Ethernet/IP, RS ‑ 485), selecting and adapting protocols to meet system integration, reliability, and performance requirements across diverse applications
- Demonstrates proficient knowledge of industrial control system (ICS) design principles, including instrumentation specification, P&IDs, and relevant ISA/IEC standards
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