Partner closely with production teams to optimize line layout, tooling, and build efficiency.
Technical Expertise
Define harness architecture including connectors, terminals, routing, shielding, and protection systems and necessary fixtures/tool for high volume production.
Lead FMEA (DFMEA/PFMEA), control plans, and validation activities.
Use tools such as CATIA, NX, Creo, Capital, or Zuken E3, and PLM systems.
Required Qualifications:
Bachelor's degree in Engineering or Industrial Technology
5 years related experience in the Engineering function within a similar working environment.
Requirements
Proven experience supporting production, NPI, and manufacturing ramp-ups
Experience leading technicians or shop-floor teams
Strong understanding of manufacturing processes, assembly methods, and quality systems
Demonstrated project management experience with cross-functional teams
Experience in advanced manufacturing, EV, industrial equipment, or high-mix/low-volume production
PMP certification or equivalent program management experience
Lean / Six Sigma (Green Belt or higher)
Familiarity with automation, digital manufacturing tools, or Industry 4.0 practices
Experience with high-voltage or complex electrical systems
Ability to balance technical depth with operational speed
Strong communication across engineering and operations
Work Environment: Predominantly on-site in manufacturing and engineering environments. High interaction with production floor, labs, and cross-functional teams. Occasional travel to suppliers, validation sites & Production Sites
"We are an equal opportunity employer and all qualified applicants will receive consideration for employment without regard to race, color, religion, sex, sexual orientation, national origin, disability status, protected veteran status, or any other characteristic protected by law."
Benefits
Vision insurance
Additional Information
We believe power is a promise - a shared commitment to be there for others when it matters most.
For more than 65 years, we've turned big ideas into solutions that help protect homes, strengthen businesses and build a more resilient, efficient, sustainable energy future.
Ready to Power a Smarter World with us?
We are seeking a results-driven Senior Wire Harness Engineer with strong project management and manufacturing leadership experience to support advanced manufacturing operations. This role is responsible for designing robust wire harness solutions while driving seamless execution from engineering through production, including direct leadership of technicians and close engagement with the manufacturing floor.
Generac · Waukesha, WI