Senior Manufacturing Test Engineer

About the role

This role sits within Manufacturing Engineering and is responsible for aircraft-level functional and end-of-line testing as each vehicle is manufactured. You will help ensure each aircraft meets required performance, integration, and system-level standards before delivery or progression into flight testing. You'll focus on validating that each individual build behaves as intended-verifying systems, software, electrical behavior, and overall functional readiness-while supporting the transition from prototype to production.

Responsibilities

• Support the development and execution of functional test strategies for aircraft systems across manufacturing, from prototype builds through early production
• Partner cross-functionally with Manufacturing, Design Engineering, Quality, and Flight Test to define test requirements and ensure adequate system coverage
• Develop and implement automated test solutions to improve quality, repeatability, and throughput
• Execute functional testing in lab environments and on-aircraft, supporting fast-paced build and integration cycles
• Analyze test data to identify trends, failures, and opportunities for process improvement
• Perform root-cause analysis and drive corrective actions in collaboration with cross-functional teams
• Interpret electrical and system schematics to troubleshoot integration and functional issues
• Contribute to the development of scalable test processes, documentation, and standard work
• Ensure compliance with FAA regulations and aerospace quality standards throughout testing activities
• What you need:
• Bachelor's degree in Aerospace, Mechanical, Electrical, or Manufacturing Engineering (or related field)
• 4+ years of experience in aerospace or complex system test, manufacturing engineering, or integration environments
• Hands-on experience with functional testing of electrical and software-integrated systems
• Proficiency with test equipment such as oscilloscopes, multimeters, spectrum analyzers, signal generators, and aviation-specific test systems
• Experience with data analysis and scripting (Python or similar) for test automation and troubleshooting
• Ability to read and interpret electrical and system schematics
• Strong root-cause analysis and problem-solving skills
• Familiarity with FAA regulations (Part 21, Part 145) and aerospace standards such as DO-178C, DO-254, and AS9100
• Experience supporting prototype builds and transitioning into production environments
• Strong communication skills and ability to collaborate across engineering, manufacturing, and quality teams
• High attention to detail in safety-critical environments
• Bonus Qualifications:
• Experience supporting type certification, STC, or PMA processes
• Familiarity with Design for Manufacturing (DFM) principles
• Exposure to automated manufacturing systems and advanced test infrastructure
• Experience working in fast-paced or rapidly evolving production environments (e.g., eVTOL, aerospace startups)
• Leadership or mentorship experience guiding junior engineers or technicians
• Please note that this job description is intended to provide a general overview of the position and does not include an exhaustive list of responsibilities and qualifications.
• Archer is committed to provide a safe workplace and a safe aircraft. This is a safety sensitive designated role. Employment in safety sensitive positions is contingent on successful passage of a background check and is subject to pre-employment and random drug screening.

Benefits

Additional Information

Archer is an aerospace company based in San Jose, California building an all-electric vertical takeoff and landing aircraft with a mission to advance the benefits of sustainable air mobility. We are designing, manufacturing, and operating an all-electric aircraft that can carry four passengers while producing minimal noise. Our sights are set high and our problems are hard, and we believe that diversity in the workplace is what makes us smarter, drives better insights, and will ultimately lift us all to success. We are dedicated to cultivating an equitable and inclusive environment that embraces our differences, and supports and celebrates all of our team members.

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