Production Shift Engineer

External

Sulzer · Navi Mumbai

Full-timeOn-siteToday

Capacity PlanningComplianceLeanRisk ManagementSAP

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About the role

Job Summary The Operations / Manufacturing / Production Officer is responsible for supporting daily production or service operations by coordinating schedules, monitoring progress, and ensuring compliance with quality and safety standards. This job profile is intended for early-career professionals who apply broad theoretical knowledge and require the ability to investigate and analyse problems. Solutions are typically discussed/verified with a more senior member. Job Description: Packaging Shift Engineer Position Title Packaging Shift Engineer Function Operations - Packaging Work Center Reporting To Packaging Manager Experience Requirement 5-7 years of experience in Packaging / Production operations with shift-handling responsibility

Responsibilities

Production & Shift Operations

Plan and execute packaging activities as per monthly production plans and inspection schedules.

Deploy manpower effectively based on shift workload and packaging requirements.

Monitor production orders, confirm job execution, and ensure on‑time package completion.

Plan activities considering space availability and readiness for upcoming orders.

Coordinate piping, wiring, and overall package readiness as per drawings and customer requirements.

Manpower Supervision & Workforce Management

Supervise operators and technicians during shift operations.

Provide on‑the‑job technical guidance and resolve shop‑floor issues.

Conduct toolbox talks at the beginning of each shift.

Motivate the workforce to maintain high standards of productivity, discipline, safety, and quality.

Quality Assurance & NCR Management

Offer completed jobs to Quality Control and support inspection activities.

Attend inspections and close all punch points for package readiness.

Raise and manage NCRs (internal & external) and ensure effective corrective and preventive actions.

Implement in‑house rework solutions to minimize outsourcing and delays.

Drive adherence to Zero NCR targets for the packaging department.

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Subcontracting & In‑Process Activities

Plan, coordinate, and follow up on subcontracted activities, including: Blasting & Painting

Piping fabrication and hydro testing

Radiography Testing (RT)

Pump Insulation

Ensure subcontracted work meets quality, safety, and delivery commitments.

Materials, Consumables & Cross‑Functional Coordination

Identify shortages in materials and consumables.

Coordinate with Stores, Warehouse, Purchase, Planning teams for timely availability.

Prepare consumable requirement forecasts and follow up for procurement.

Coordinate maintenance activities during breakdowns to minimize downtime.

Ensure calibrated tools and gauges are submitted to QC as per schedule.

Productivity & Performance Monitoring

Maintain and review JCP (Job Capacity Planning) monthly.

Ensure effective and optimal manpower utilization.

Monitor execution of paperless production systems.

Ensure accurate confirmation of production hours and SAP entries.

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Lean Manufacturing & Continuous Improvement

Implement and sustain Lean Manufacturing practices, including: 5S

Kaizen

Continuous Improvement initiatives

Submit Kaizen proposals monthly and motivate employees to contribute improvement ideas.

Conduct and participate in periodic 5S audits.

Drive digital and paperless systems across packaging operations.

Training & Skill Development

Identify training needs and conduct skill development programs for shop‑floor personnel.

Support capability building to improve safety, quality, and productivity.

Safety, Health & Environment (ESH)

Ensure strict adherence to safety policies and PPE usage.

Conduct regular safety walks and record observations in Intelex or equivalent systems.

Issue safety memos for violations and enforce discipline.

Report near‑miss incidents during each shift.

Provide immediate first aid in case of injury or emergency.

Promote a proactive safety culture and hazard identification mindset.

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Key Skills & Competencies

Packaging operations & production planning

People management & shift supervision

Quality systems & NCR management

Lean manufacturing principles

SAP & paperless manufacturing systems

Strong coordination, analytical, and problem‑solving skills

Safety compliance & risk management

Preferred Certifications & Knowledge

MS Office proficiency

Lean Manufacturing certification

Safety awareness / ESH training

What we offer you

22 vacation days + 9 days Casual leave + 8 days Sick Leave + 13 days Festival holidays

Defined contribution pension scheme

Hospitalization insurance benefit

On-site car parking

Subsidized cafeteria

Long service award

Sulzer is an equal opportunity employer. We believe in the strength of a diverse workforce and are committed to offering an inclusive work enviro

Production Shift Engineer

About the role

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